Voltage Tester for Model Batteries

With a suitable load, the terminal voltage of a NiCd or lithium-ion battery is proportional to the amount of stored energy. This relationship, which is linear over a wide range, can be used to build a simple battery capacity meter. 

Circuit Image :

 

Voltage Tester for Model Batteries Circuit Image 

This model battery tester has two functions: it provides a load for the battery, and at the same time it measures the terminal voltage. In addition, both functions can be switched on or off via a model remote-control receiver, to avoid draining the battery when it is not necessary to make a measurement. The load network, which consists of a BC517 Darlington transistor (T2) and load resistor R11 (15 Ω /5 W), is readily evident. When the load is active, the base of T1 lies practically at ground level. Consequently, T1 conducts and allows one of the LEDs to be illuminated. 

Circuit Diagram :

Voltage Tester for Model Batteries Circuit Diagram

The thoroughly familiar voltmeter circuit, which is based on the LM3914 LED driver, determines which LED is lit. The values of R6 and R7 depend on the type and number of cells in the battery. The objective here is not to measure the entire voltage range from 0 V, but rather to display the portion of the range between the fully charged voltage and the fully discharged voltage. Since a total of ten LEDs are used, the display is very precise. For a NiCd battery with four cells, the scale runs from 4.8 V to 5.5 V when R6 = R7 = 2 kΩ. The measurement scale for a lithium-ion battery with two cells ranges from 7.2 V to 8.0 V if R6 = 2 kΩ and R7 = 1 kΩ. 

For remote-control operation, both jumpers should be placed in the upper position (between pin 1 and the middle pin). In this configuration, either a positive or negative signal edge will start the measurement process. A positive edge triggers IC1a, whose output goes High and triggers IC1b. A negative edge has no effect on IC1a, but it triggers IC1b directly. In any case, the load will be activated for the duration of the pulse from monostable IC1b. Use P12 to set the pulse width of IC1a to an adequate value, taking care that it is shorter than the pulse width of IC1b. 

If the voltage tester is fitted into a remote-controlled model, you can replace the jumpers with simple wire bridges. However, if you want to use it for other purposes, such as measuring the amount of charge left in a video camera battery, it is recommended to connect double-throw push-button switches in place of JP1 and JP2. The normally closed contact corresponds to the upper jumper position,while the normally open contact corresponds to the lower position.

Parts :

Resistors:
R1,R2 = 47kΩ
R3 = 100kΩ
R4 = 500kΩ
R5 = 1kΩ
R6,R7 = see text (1% resistors!)
R8 = 1kΩ5
R9 = 1kΩ2
R10 = 330Ω
R11 = 15Ω 5W
R12 = 15kΩ
P1 = 100kΩ preset
Capacitors:
C1 = 10nF
C2 = 100nF
Semiconductors:
D1-D10 = LED, red, high effi-ciency
T1 = BC557
T2 = BC517
IC1 = 74HC123
IC2 = LM3914AN
Miscellaneous:
PC1,PC2,PC3 = solder pin
JP1,JP2 = jumper or pushbuttonPCB Layout :

Voltage Tester for Model Batteries PCB Layout